DOCUMENTATION AND OTHER VENDOR REQUIREMENTS FOR POWER LINE COMMUNICATION DEVICE (EG ETHERNET-OVER-MAINS ADAPTOR)

ELECTRICAL SAFETY REPORT COVERING:

AS/NZS 62368.1:2022
Audio/video, information and communication technology equipment - Part 1: Safety requirements (replaces earlier AS/NZS60065 and 60950 standards).

DEC-LABELLING
This item is either a declared article itself, or it contains declared articles (240V lead components, AC adaptor etc).
All declared articles must be labelled  in accordance with  the requirements of their approval certificates.
Currently (2023) items with approvals issued by the NSW Dept of Fair Trading must be marked with their "NSWXXXXX" approval number. With approvals issued by all other authorized bodies (SAA approvals, UL etc), provided the approval is registered on the ERAC database, the item can be marked with just an RCM. 
However there is nothing to stop you putting both the approval number AND the RCM on the label. With the current state of confusion about ERAC, that is the recommended procedure .

EMC REPORT COVERING:

AS/NZS CISPR 32:2015
Electromagnetic compatibility of multimedia equipment - Emission requirements
This supersedes both AS/NZS CISPR13 and AS/NZS CISPR22
This is required for the main product. If a plugpack power supply is bundled with it, then either the CISPR32 report should include that adaptor, or a separate report be supplied for the adaptor.

(NZ ONLY) HARMONICS AND FLICKER REPORT COVERING:

AS/NZS 61000.3.2:2013 (Currently NZ Only)
Electromagnetic compatibility (EMC)-Limits - Limits for harmonic current emissions (equipment input current = 16 A per phase)

OTHER MANDATORY REQUIREMENTS:

PSI-GEN
Pre-Shipment Inspection: Standard Checking Requirements for All Products
1. Factory address of PSI location MUST match address shown on initial Brief. (Critical Failure). Inspectors must take reasonable steps to verify that goods Inspected were actually made on those  premises.
2. GB internal packing must match specification (ie styrfoam, recycled fibreboard etc) and products must survive specified-height  drop test of outer carton, without obvious damage to product Giftbox.
3.  Labelling of outer carton must match supplied Data
4. Artwork of giftbox must match supplied artwork
5. Packed IM must match supplied Artwork
6. Warranty information either in manual or as separate document must match supplied documentation /artwork.

PSI-240V
Pre-Shipment Inspection: Additional Checking Requirements for all mains-powered electrical products.
1. All critical components listed in Safety report must be identified and photos inserted in PSI report
2. Internal construction and wiring must match safety report. Internal Photos of an inspected sample must be included 
3. Markings on Appliance, Plug, Cord and Appliance connector (if used) must match the requirements of their approval certificates.
 
4. If any approval date shows due to expire 6 months or less  after date of inspection, shipment must be marked "Fail" pending confirmation manufacturer intends to renew. 
5. Mechanical operations (switches etc) must be tested for the  specified number of operations.

6.  Timers must be tested for timing accuracy
  
7. For high-power heating appliances (heaters, irons etc) and lighting products, actual measured  Power consumption must match rating label.
8. Internal construction and layout must match photos in EMC report. (Same photos as for Safety report).
9. A high-voltage (HIPOT) insulation test must be carried out, as per the safety report. If the factory does not have such facilities in-house, they will need to explain the method they use to confirm safety compliance.

MANUAL
USER MANUALS.
 All instruction manuals must be in clear, grammatically correct English. If required by QA, factory manuals must be re-written by a specialist manual authoring company.
 Fonts must be no smaller than 6 Point Arial, and must be easily readable by a person with normal vision, or using their normal reading glasses. That is, no additional magnification should be required to read the manual.
 All mandatory warning statements as required by the relevant safety standard must be included in the manual.
NOTE: Contrary to common belief, these do NOT have to be a word-for-word recitation of what is written the  the Standard; it is permissible to modify them to more accurately describe the particular product.
 A copy of the current Group Warranty Statement must be included in the  "Warranty" section. Take care to ensure that division contact details are correct. (For example, don't put Variety Store details in a Supermarkets product warranty).

DOC-QUAL
QUALITY OF COMPLIANCE DOCUMENTATION
For most electrical appliances, ideally there should be no more than about 7 documents, including approval certificates.  It is expected that suppliers will have all these documents in place prior to the tendering process. 

1.NO EVALUATION CAN COMMENCE AND NO ORDERS CAN BE PLACED UNTIL SUITABLE QUALITY DOCUMENTATION  HAS BEEN SIGHTED BY QA.
2. THE FACT THAT DOCUMENTATION MEETS OUR DOCUMENT QUALITY STANDARDS DOES NOT NECESSARILY MEAN THE DOCUMENTS ARE ACCEPTABLE. THE PRODUCT STILL MUST BE SHOWN TO MATCH THE REPORTS.

Documents may be rejected for any of the following reasons:

 Test reports that are more than 3 years old
 Test reports from labs with insufficient accreditation
 Test reports that cover an unreasonable range of models, or completely unrelated models
 Illegible Documents that are not original PDFs from lab or certifying body (Scans of paper documents are NOT acceptable)
 Test reports that do not include clear identifying photos
 Test reports that mention Photo annexes which are not supplied 
 Electrical safety reports with a later date than the Approval certificate
 Electrical Safety reports that do not address Australian Regional Differences.
 Documents with unexplained discrepancies between PDF date and issue date
 Documents that are only Drafts, and/or unsigned and/or undated 
 Documents that are made up of more than 4 PDF sections (including Photo Annexe)
 Documents that are missing pages
  Mixtures of model-specific and irrelevant documents (so-called "shovelware"). That is, supplying a large stack of unsorted files and expecting  QA  to find for the relevant ones. 

